Concept work and planning01
During 50 years of our market activity we have gained our expertise in thousands realized projects. Thanks to our experience we are able to invent concepts of modern manufacturing cells and lines for the most demanding Customers. Our high skilled engineering team is responsible for every design phase – from the initial concept, over the prototyping phase and preparation of electrical and pneumatic installation up to development of safety systems that fulfill the appropriate legal requirements and the requirements of EC-certification.
We have our own Designing Department. Our designers work with the following software: Catia, Creo / ProEngineer, NX and Autodesk Inventor. We are able to prepare 3D models of diverse appliances and to test their function. The team of our electrical engineers is responsible for preparing the correct design of electrical installation that has to fulfill requirements in the scope of quality and safety.
Within our Designing Department works a team responsible for preparing the virtual simulations of robotic cells. We possess licenses for RobCad and Process Simulate and are able to simulate processes of a complete manufacturing line or a complete technological process. Already at this stage we are checking the correctness of the assumptions in order to minimize the error risk and to possibly shorten the time for the start-up of the application in your plant.
Production and assembly04
We possess production hall with an area of 3600 m2 and our own machine park for machining of the components. Our high skilled personnel realizes the manufacturing process of particular components of the entire installation. We are able to assemble small and medium installations in our hall and run the start-up process of these installations.
Quality Assurance and 3D Measurement05
Each single part and every construction component as well as the entire installation are precisely measured with modern measurement devices by our Quality Assurance Department.
PLC and Robots Programming06
As a supplier of complete systems for diverse industries we are programming our installations on our own. We program and integrate PLC controllers in every possible software configuration, like e.g. Siemens Step7, TIA Portal, RSLogix or PC Worx. Our solutions fulfill the individual requirements of our Customers as well as all the safety regulations. Our know-how enables us to automatize almost any process, to produce visualizations and to integrate production management systems. We work with robots of all producers that deliver their products for the industrial applications.
Production of Prototypes and Pre-Series Parts07
Our technological competence enables us to produce prototypes and pre-series parts. Upon the request of our Customers we can also start-up the production on the lines integrated in our hall. The possibility of achieving the ready part produced directly in our installation being still in our hall enables our Customers to check their quality expectations and to analyze the functionality of the whole system before the start-up in their plant.
Transport und Assembly at Customer’s Plant08
After commissioning in our hall the complete installation is disassembled and transported to the Customer’s plant. There, our project team coordinates the correct assembly of the installation and its start-up in the plant.
For us it is clear, how important the test and optimization phases are while developing the assembly lines. Every our fixture and each robotic cell is carefully tested in order to reach the best quality and the most optimal functionality. Thanks to this we are sure that our Customer receives from us a proven, reliable and fully functional system.
Training of Operators and Production Supervision10
We organize trainings for the personnel of our Customer’s plant. We deliver our installations always with a complete documentation and operating manuals. Thanks to our support your personnel can work in a safe and effective way. Upon Customer’s individual request we can also organize a production support and supervision.